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ELECTRONIC RACK PRODUCTS

Racks Unlimited Finishing,  Assembly & Shipping

Racks Unlimited Finishing,  Assembly & Shipping

Finishing Department

Plating Department

Our state of the art plating facility is equipped with a twelve-stage clear or yellow chromate line, a seven stage iron phosphate line, plus a seven stage black oxide line.

All of our tanks are made of stainless steel and are constantly monitored for consistency by trained lab technicians using the latest computer software.


Our lines are equipped with a race track style overhead hoist system able to operate multi-capacity payloads. Each line is equipped with its own set of racking carts for maximum efficiency.

Racks Unlimited is in full compliance with all local codes, and our processes are environmentally friendly. Racks Unlimited has setup this complete line of plating tanks to allow us to have total control of our final produced product. We have gained total control over our quality of our finishes and deliveries by controlling all of this under one roof.

Masking Department

Our expert masking personnel are highly trained individuals able to interpret engineering drawings.

Racks Unlimited insures that all masking is done to assure the highest quality finished product for our Electronic Rack Enclosures

Painting & Silkscreening Department

Racks Unlimited has the latest in paint booth technology, all our booths are equipped with rear filtered make up air supplying positive air pressure to eliminate spray particles.

 

Our painters are fully trained and experienced with the latest industry finishes. We are using the most advanced code approved solids low VLC paints.

 

Our arsenal of pain guns include the revolutionary Mach 1 and electrostatic guns for specific applications.

All our paint equipment is maintained on a daily basis to assure maximum quality in the finishes we apply.

Paint mixing is done using highly calibrated scales and computer generated mixing tables to assure quality and consistency.


Parts are then ovened to assure proper paint curing according to Racks Unlimited specifications.

Racks Unlimited's Silkscreen Department is equipped with seven micro adjustable silkscreen-printing stations.

We pride ourselves with letter quality and accurate micro registration. We are experienced in multiple color silk-screening.


Our inks are mixed using extremely accurate scales to assure quality control.

Using top rated constructed screens enable us proper tension to insure an accurate ink transfer.

Parts are ovened to assure proper ink bonding to our Racks Unlimited particular finish.

 

 

Assembly Department

Our Assembly Department is fully equipped with all the latest tools needed from rivet guns, to automatic drivers.

All of our workstations are equipped with rotary tables to insure the most efficient manner needed to assemble any part. This setup at Racks Unlimited makes producing Electronic Rack Enclosures a very high quality and efficient process.

Electronic Rack Enclosure assembly at Racks Unlimited

All of our tools are highly maintained and equipped with air regulators to insure the proper air pressure needed for each tool and job.

Receiving Department

Racks Unlimited Receiving Department is fully computerized and insures that all receiving is properly identified.

To ensure the highest accuracy of information, all of this process is totally bar coded, from receiving, to in process manufacturing and finally shipping.

Shipping Department

Our Shipping Department is staffed with a number of skilled personnel whose Number 1 function is to carefully check each part before it is packaged to insure the utmost quality.

Every lot is checked before any Rack or accessory can be packaged.


A 100 % quality control report is needed to be completed prior to packaging any Racks or Parts.

All packaging material from bubble wrap to box style or box size is noted on our master traveler to insure the integrity of each part and quantity per box.

As with all facets of Racks Unlimited's operation, our Shipping Department is totally computerized to ensure proper identification and destination of all shipments.